Production Techniques

Foil Stamping on Difficult Surfaces
Some surfaces do not accept foil well, if at all. Inks and varnishes that contain high percentages of wax and substrates made of Teflon or silicone will prove resistant to the foil's adhesive. Additionally, stamping over UV or catalytic coatings, lacquers, and certain film laminations can be difficult. When these applications are required, consult with your stamping supplier. Often it is better to apply the foil first, then the coating or lamination. If possible, supply the stamper with a sample sheet or specify the name and weight of the stock you'll be using to ensure the proper foil is ordered.

Your best paper choices for foil stamping are smooth, coated stock. If you're looking for optimum quality, use cast coated paper for your stamping project. The results will be very satisfying. The sheet will reflect light like a mirror and your foil will have a beautiful brilliance.

Foil Over Ink
It's also important to note that wax-free inks are necessary if you are foil stamping over a printed surface. High levels of wax in conventional inks will melt from the heat of the die. Rubber-based inks also can make your sheet practically impossible to stamp. If foils are to be stamped over ink, be sure to alert your printer so the proper inks are used. In fact, because of the requirements for this type of work, or work that butts or registers foil to printed areas, it usually is best to establish communication between the printer and stamper at the design phase.

Ink Over Foil
If you wish to overprint the foil with ink, there are special foil formulations for this application as well.

Foil stamping is truly a value-added process. The cost of adding a color with foil is, in many cases, less expensive than adding an additional color of ink. If your design is properly structured, you can stamp multiple colors of foil in a single pass for great cost-effectiveness. More important, the perceived image of your piece will be greatly enhanced – even metallic inks can't equal the richness and saturation of color found in foils.

 

Welcome
Environment
The Design Animal Inside You
Basics
Foil
Embossing
Combination
Holograms & Patterned Foil
Special Applications
Design Considerations
Selecting a Supplier
Production Techniques 
Preparing Artwork
Ordering Dies
Glossary
Terms & Symbols

 

 

Order a Designer's Guide today