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 FSEA to Rally at PRINT® 09

 
Planning to attend PRINT® 09? Then take the opportunity to join fellow FSEA members at the Foil & Specialty Effects Association’s 2009 Annual Reception in Chicago, Ill. Held in conjunction with PRINT® 09, the reception will take place at The Hotel Sax (formerly the House of Blues Hotel) on Sunday, Sept. 13 from 5:30-7:30 p.m. Drop by to network with industry peers in a casual setting, meet new FSEA members, and catch up on association news – all while enjoying a bite to eat and drink in our hospitality suite on the 14th floor.

Tickets to the reception are complimentary to active FSEA members and are $20 for associate FSEA members and non-members. All attendees must fill out a registration form found here. For more information, call the FSEA at (785) 271-5816.
  

 FSEA and Mohawk Fine Papers Partner in Green Initiatives at PRINT® 09

 
The Foil & Specialty Effects Association (FSEA) and Mohawk Fine Papers of Cohoes, N.Y., will showcase their latest ‘green’ project at PRINT® 09, Sept. 11-16, at Chicago’s McCormick Place. Launched in May at the IADD•FSEA Odyssey in Atlanta, the folding carton entitled ‘Food for Thought’ reflects a collaborative effort involving 10 organizations across the U.S. According to FSEA Executive Director Jeff Peterson, “The FSEA teamed up with Mohawk Fine Papers and several other organizations in the printing, finishing, and folding carton industries to present earth-friendly packaging with eye-catching appeal.”

Once again at PRINT® 09, the carton – comprised of 18pt. 80 percent recycled Mohawk Renewal stock – will run live on the show floor in both the Diversified Graphic Machinery booth #3613 (on a Majestic Series M-106ES 40″ foil stamping/embossing press) and in the American International Machinery booth #4814 (on a Signature Model 110 SLB folder-gluer). Finished cartons will be distributed at FSEA booth #5627 and at Mohawk booth #133. “Running the project live at the show gives attendees the opportunity to see and feel the Mohawk Renewal stock firsthand, witness its supreme workability/stampability, and promote the organizations’ newest and ever-growing green initiative,” stated Pam McGuire, print production manager at Mohawk Fine Papers.

The carton’s theme and design conveys an emphasis on environmental preservation while showcasing the shelf appeal and high impact that such value-added processes as foil stamping and embossing can bring to a product. The primary goal of the project is to promote education and awareness on the recyclability of foil-decorated paper and board, as well as to highlight the workability/printability/stampability of recycled stocks. The carton helps to promote the FSEA’s most recent green initiative – an 11-page study compiled by Pira International, Surrey, U.K., a third party research firm, confirming the recyclability and repulpability of foil-decorated paper and board. “It has become quite apparent that this study is extremely important to the long-term health of our industry and association,” stated the FSEA’s Peterson. “We are very excited with the positive findings of the study and are making every effort to communicate these findings to the graphic arts and packaging industries as quickly as possible.”

The main conclusion from the study validates the recyclability of paper products decorated by both the traditional hot stamp and new cold foil processes. In addition, the study finds that neither hot nor cold foil-decorated products would give rise to problems found in other decorating processes that may render the decorated paper products unsuitable for recycling. Copies of the study are ready for distribution and can be obtained by calling the FSEA at (785) 271-5816 or by visiting FSEA booth #5627 at PRINT® 09 for special show pricing. For more information about PRINT® 09, visit www.print09.com.
 

 Q&A on Foils and Dies
 
By Brian Hill, Kurz Transfer Products

How do I choose the right foil for the job?
With so many different stocks and coatings on the market, coupled with so many foil choices and coating options, choosing the right foil can be a recipe for failure. The common foil on the shelf may have the right color but may not have the correct chemistry for adhesion.

It is first necessary to understand the material, ink, and coating. Is the stock coated or uncoated? Is the ink wax-free? Has a UV coating been applied that can be overstamped but was not tested before it got to the press? The image also plays a part in the selection of foil. All these factors have to be considered when choosing the foil.

Is there one foil that works on everything? Don't we wish! Most foil companies offer a general purpose foil that works pretty well on most jobs, but may not be optimal for all jobs. Foils that work well with special stocks or coatings also exist. If the stock is rough and/or dry and medium to heavy coverage is needed, you'll want a foil that has body and ease of release. This foil may work pretty well on cast-coated stocks or water-based coatings. Most of these coatings have a surface tension of 36 to 42. This would be the perfect coated surface to stamp. But as you get finer detail, easy-releasing, heavy-body foil will fill in the fine openings. Therefore, you will want a foil more suitable for coated stocks and finer detail with a tighter release.

When stamping a large solid image area, a foil that has an easy release should be used. The speed of the transfer has to match the speed of the machine. In some cases, companies slow the equipment down to match the foil transfer. This is common when ordering one general foil that runs on a vast number of jobs. If a more general foil is being used for a large coverage application and the release is fairly tight, it is recommended to increase the heat and reduce the speed of the press to get the proper coverage. If not, pin holes or missed areas will appear and the sheets may snap away from the grippers.

When it comes to coatings, always test! Many inks and coatings are not a problem for general-purpose graphic foils. Some inks and coatings may require a specialty foil and some may not be stampable at all. One particular case is with UV coatings. They typically stamp well with a specialty foil that the foil manufacturer recommends specifically for that purpose. Even so, depending on the UV coating, stamping challenges still may exist as the size of the coverage increases. You will see that stamping on UV is not an easy process, as it will show out-gassing and poor coverage. In some cases it may be possible to dome the makeready or it may have to be run through the equipment a second time - roughing up the area on the first pass and applying the foil in the second pass.

Apart from UV coatings, a simple test to see if other inks and coatings have a shot at foil stamping is to hot stamp the sheet with no foil and a sheet of bond paper between the die and the sheet. Does the paper pick up the inks and the coatings? If so, you have another challenge. This is referred to as activating the ink/coating with the heat from the hot stamp process. You can try to find a foil that has a low activation temperature so that less heat is required to transfer the foil. Hopefully, this will reduce the activation of the ink/coating when the foil is applied.

Many non-paper specialty substrates are foil stampable - some only with a specialty foil while others may stamp acceptably with a general type of foil, but may get a better result with a foil adhesive specifically formulated for the substrate. So consult your foil company for the right foil for these types of special substrates: laminates (often OPP), Vinyl or PVC, and other plastics like PE, PET, A-PET.

Are there challenges with running different kinds of dies together?
The composition of metal differs from metal to metal. Between brass, copper, steel, magnesium, and nickel, the biggest difference is the way heat transmits through the dies. For example, if you have three magnesium dies and three brass dies running side by side at 4,000 sph, you can’t run the heat high enough to get the magnesium to transfer or if you can, the brass dies fill in or have excess dust around the image.

Some companies have equipment that will increase heat in specific zones. This will allow operators to run different die metals without many problems. Another solution is to run the heat necessary to transfer the foil with the brass in mind and extend the pressure on the magnesium. Since the heat doesn’t transfer through the magnesium as quickly, the foil will be cleaner and the increased pressure will offset the lack of heat and make the two metals more compatible.

The two types of metal that transfer heat at a similar rate are copper and brass. In most cases the brass dies are CNC engraved and the copper dies are etched. So, if copper and brass dies are used on the same job, few adjustments are usually necessary. The following is a list of the types of metals in order of hardness and heat transition:

If the honeycomb is reading at a temperature of 230 degrees F, the dies are
  • Steel, 225 F with great recovery at high speeds
  • Brass, 225 F with great recovery at high speeds
  • Copper, 220 F with great recovery at high speeds
  • Nickel, 210 F with good recovery at high speeds
  • Magnesium, 210 F with good recovery at high speeds

It also is important to realize that the displayed temperature on the machine may not be the indicated temperature on the chase. It is very important to know the true temperature of the dies on the chase. This is even more important to check on older equipment. One surefire way of checking this is using a hand-held thermometer surface probe.

 Beauty Takes Center Stage at HBA Global Expo in September!

 
Where Beauty Meets Business. HBA Global Expo & Conference is the leading product development event for the cosmetics, personal care, fragrance and well-being industries. Both the exhibition and educational program focus on new product developments, the latest trends & scientific discoveries, marketing strategies, 100’s of new product announcements and key packaging innovations. Join us September 15-17, 2009 for our annual exposition and conference at the Jacob K. Javits Convention Center in New York City.

As a bonus, subscribers to Inside Finishing Magazine will receive a FREE Exhibit Hall Pass to HBA Global Expo & Conference – a $75 value – by registering online at www.hbaexpo.com with Priority Code: PINF9.
 

 Harness the Sales Power of Email

 
By Joanna L. Krotz

Got $25? That’s about all you need to send 1,000 highly personalized email messages to specially selected customers. And that’s both the good news and the bad.

When done right, email marketing is not only very affordable but also extremely effective. Depending on your metrics (opened messages, click-throughs, or conversion rates) and your targets (new, existing, or best customers), email marketing can yield response rates that range from a satisfying 5 percent to a remarkable 50 percent or more.

On the other hand, the cheap cost of entry generates a sea of spam – that is, the tide of unsolicited bulk mail messages or email marketing done wrong. Spam has obviously made consumers wary and annoyed.

Target customers with personalized emails
Permission-based email marketing campaigns are a cost-effective way to reach new and existing customers. Increasingly, you must make sure to gain opt-in-registration, prior contact, or permission from your recipient or customer before sending any email marketing.

With that in mind, here’s how to launch an email campaign:

1. Define your goals. No marketing can succeed with an unlimited or shifting horizon. You must set goals that will define your success. When it comes to email marketing, campaigns tend to get better results when there’s a clear call to action, perhaps with the added urgency of a time-sensitive opportunity. Typically, email marketing can:

  • Announce special deals, sales, or discounts
  • Invite customers to events, VIP parties, or conferences
  • Offer news or information that drives performance or decisions

At the outset, carefully define what you want from the campaign. Then focus on the messaging and distribution that will achieve it.

2. Connect with customers. Different designs and messages will yield different results. The idea is to customize batches of messages in order to emphasize benefits that speak to specific customer needs. Electronic tools make it much easier to segment customers and sales leads according to key characteristics.

You can quickly group customers into smaller market chunks of similar demographics, purchasing history, or other qualifiers by using Microsoft Office Outlook 2003 with Business Contact Manager. You’ll find seven pre-formatted Account reports, such as Accounts by Rating or Neglected Accounts.

Or you can customize reports, and then export those tailor-made reports into Microsoft Office Excel 2003 for further analysis.

3. Manage the list. If you’re developing your own campaign, first create your mailing list. Then select the style of your email publication.

Don’t forget to keep updating customer information. When a new customer contacts you, create an entry for that customer in Outlook 2003 with Business Contact Manager. Business Contact Manager enables you to consolidate all interactions with a given customer in the Contact History section, including emails, tasks, appointments, notes, and documents. If you send out your email campaign to your Business Contacts in Business Contact Manager, this activity will be captured automatically in each recipient’s Contact History.

4. Personalize. Personalize. Personalize. Recent surveys indicate that recipients more readily sign up for email marketing when offered a prize, entry in a sweepstakes, or the like. They’re also more inclined to register and input personal data when they’re already customers of the sponsoring company.

So the more you reward customers for giving you access to personal information and the more familiar they are with your products or brand, the better your responses tend to be.

To get customer buy-in, try using name-personalization messages. Make sure you test several subject lines, message copy, and landing pages before the launch.

That $25 budget, of course, only covers the most basic campaigns. If you want to use attention-grabbers like video or animation or audio, costs will rise. But you can still do quite a lot with text and links to a website or special landing pages.

Some message dos and don’ts:

  • Make it short and compelling. Don’t include detailed product descriptions or windy stories about the company’s history.
  • Use lots of short titles and bulleted points or highlights, so customers can take in information at a glance. You may want to set up a summary at the top and jump-link to information that follows, so users can quickly access what interests them.
  • Always set up a way for customers to easily update their information or unsubscribe. Check messages from time to time to make sure the information is still timely and up-to-date. (Need we mention proofreading?)
  • Never spam – not anyone, for any reason.
  • Match your format and message to your customers. Try to include some point of difference or attitude or special service that makes you stand out.

Finally, support your campaign. Don’t simply send out your messages and sit back. Plan specific follow-up, say, by sending automated bounce-back replies or by integrating the email campaign with other channels, such as phone calls or direct mail. The last thing you want to do is generate customer interest and then be unprepared to act on it.


Tip
A good rule is to never use more than two or three fonts in a newsletter. Any more becomes confusing, making your efforts look less professional. Be creative with the ones you do choose by utilizing different sizes and colors, and by using bold and italics to add variety and contrast.


Joanna L. Krotz writes about small business marketing and management issues. She is the co-author of the Microsoft Small Business Kit and runs Muse2Muse Productions, a New York City-based custom publisher.
 
 

 Supplier News
Mohawk’s Kromekote Now FSC-Certified, Made with Wind Power
Mohawk Fine Papers, Inc., Cohoes, N.Y., has announced that its new Kromekote collection of papers is now certified by SmartWood for Forest Stewardship Council (FSC) standards and manufactured with wind power. FSC’s chain-of-custody certification ensures that the fiber used to make Kromekote comes from responsibly managed forests. In addition, the electricity used to manufacture Kromekote is offset with Green-e certified wind power renewable energy credits. For more information, visit www.mohawkpaper.com or call (800) THE-MILL.

D&K Group Introduces PVC Card Laminating Film
D&K Group, Inc., Elk Grove Village, Ill., has introduced a line of PVC card laminating film for the plastic card market, the newest addition to the company’s SuperStick film line. The laminating film simplifies PVC card manufacturing by replacing or complementing the platen press process typically used to produce any cards accepting secure card applications. The PVC Card laminating film is specifically designed to adhere to standard PVC stocks used on many print engines in the card industry. It offers a clear, permanent surface with outstanding optical properties such as a glass-smooth finish. The film, which can be embossed, also is available with mag striping, writeable matte surfaces, and thermally printable surfaces. For more information, visit www.dkgroup.com or call (800) 632-2314.

Moll’s Premier 36 Folder-Gluer System Offers New Media Options
B&R Moll, Inc., Ivyland, Pa., has developed the Premier 36 pocket folder-gluer system in response to such new media requirements as multiple inserts, pharmaceutical information, and electronic gaming cards. The Premier 36 system effectively meets these requirements with in-line capabilities that can produce work previously not achievable by automation. Leading-edge components of the system combine optimum performance and ease of set-up. The Versa-Fold section of the Premier 36 system fosters exceptional turning, folding, and final (up) folding. For more information, call (866) 438-4583 or go to www.mollbrothers.com.