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FSEA Green Initiatives

  Foil Recyclability Study Gaining Ground

FSEA at Work for YOU!
 
Dear FSEA Members: As environmental sustainability and responsibility continue to be hot topics in the graphics industry, the FSEA's recent report on the recyclability and repulpability of foil-decorated paper and board (compiled by third-party research firm Pira International) is proving to be a valuable tool in gaining some serious momentum in the graphic arts and packaging communities at large.

Recently, in Package Design magazine’s ‘Sustainability Update’, an article was published that supports the findings of the FSEA’s Pira report that confirms the recyclability of products decorated by the traditional hot stamp and new cold foil processes. In the article, author Wendy Jedlicka, CPP, Jedlicka Design Ltd., a long-standing proponent of sustainable graphic design reports:

Repulping facilities that use centrifugal cleaners (hydrocyclones) to better remove all types of adhesives, laminates, bindery remnants, and labels – a process used in many markets – have little problem removing selectively applied foils. (Read the entire article here.)
Jedlicka is an IoPP-certified packaging professional with over 20 years of packaging and print experience, providing design and business strategies to clients such as 3M, Target, and Hormel. She not only writes the attached regular feature article but also, is the contributing editor for two books on sustainable graphic design (Wiley Publishing), and is regularly tapped to speak on eco-packaging and print design, as well as a variety of sustainable design and business issues.

Her recognition of the Pira report and its findings is a significant step forward for the print finishing industry as we continue to educate and spread the word on foil recyclability to designers. OEMs, and brand managers!

Further proof of the power of the foil recyclability study to attract and retain new environmentally conscious customers is evidenced in the attached testimonial from Gryphon Graphics, Inc. Through the use of the Pira Report (and Pira’s Statement of Credentials), Gryphon Graphics was able to beat out two other local, non-FSEA member companies in securing its largest foil stamping job to date. (Read the complete story below.)

Moving forward, we are working with a special team to develop a pilot program addressing the issue of foil waste, as well as other important green topics as they relate to foil sustainability issues. The FSEA continues to move forward with our green initiatives program and invites all our members to join us in this most important venture. Education is a powerful tool and together, we can spread the green word on foil!

The Pira Report on the recyclability of foil-decorated paper/board and Pira’s Statement of Credentials are available through the FSEA. Call (785) 271-5816 or email jeff@fsea.com.

Jeff Peterson
Executive Director, FSEA

Member Testimonial
Full Article - Stamping Out Sustainability

 

  Repulpability of Foil-Decorated Paper Study

New Study Confirms the Recyclability and Repulpability of Foil-Decorated Paper/Board

Pira International, Surrey, UK, a third party research firm, was commissioned by the FSEA to conduct the study and produce the findings, which have been compiled in a 11-page study.

To conduct the study, foil stamped paper/board was utilized from both the more traditional hot foil stamping process and also the cold foil process. The evaluation included foil decorated product that represented 25 percent post consumer waste up to 100 percent post consumer waste, meeting levels that far exceed normal conditions. “It has become quite apparent that this study is extremely important to the long-term health of our industry and association,” stated FSEA Executive Director Jeff Peterson. “We are very excited with the positive findings of the study and are making every effort to communicate these findings to the graphic arts and packaging industries as quickly as possible.”

Along with the findings, the study describes the pulping and screening methods used in the research, and provides a complete analysis of the reporting results from the testing methods. The main conclusion from the study validates the recyclability of paper products decorated by both the traditional hot stamp and new cold foil processes. In addition, the study finds that neither hot nor cold foil-decorated products would give rise to problems found in other decorating processes that may render the decorated paper products unsuitable for recycling.

The Foil & Specialty Effects Association is committed to providing its members and the industry at large with the tools to address the expanding number of questions regarding the topic of sustainability. The complete copy of the study is available for distribution. To obtain a copy or to receive further information, contact the Foil & Specialty Effects Association at (785) 271-5816 or e-mail jeff@fsea.com.
 
  Contribute to the Special Projects Fund

The Foil Awareness Committee for the Foil & Specialty Effects Association (FSEA) has recently taken on the responsibility and initiative to begin a campaign to educate many sectors of the graphic arts and design communities on sustainability and other environmental issues in regards to foil stamping and embossing.

Read More

 
  Frequently Asked Questions

Information on Sludge from Paper Recycling

The amount and nature of deinking sludge generated at a particular recycling facility is directly related to the type of waste paper consumed by the mill. Contaminants are present in wastepaper and do become part of the sludge. In addition to obvious trash (staples, paper clips, etc), during the waste paper recycling process all non-cellulose materials are removed from the fiber. This includes inks, dyes, adhesives, coatings, foil, and fillers such as clay and calcium carbonate. While the volume and composition of sludge can pose disposal challenges, the consensus among the environmental community is that the benefits of recycling far outweigh sludge disposal concerns. Deinking sludge is most commonly dewatered and then landfilled. Sludge with high clay content may be beneficially used as liner and capping material for landfills. Some sludge is high in nutrients and minerals and, when meeting stringent testing requirements, may be used as a soil conditioner on farm or forest land. Some facilities burn sludge as fuel within specialized industrial boilers and the ash may be landfilled or used as aggregate in concrete or cement. However, in some cases the concentration of heavy metals in the resulting ash may warrant special handling practices.

 

The recent State of the Paper Industry Report published by the Environmental Paper Network provides a good overview of the paper industry and associated environmental parameters. It notes that "Solid waste from pulp and paper manufacturing is dwarfed by the lifecycle contribution of paper to solid waste, when paper is disposed of in landfills and incinerators instead of being recycled."

 

 

The environmental organization Conservatree reviews some of the concerns over deinking and describes some of the environmental benefits of paper recycling:

 

Buying Recycled Paper


ENVIRONMENTALLY SOUND PAPER OVERVIEW: ESSENTIAL ISSUES Part III - Making Paper


Recycled Paper: The Best Choice

 


 

If you have any questions regarding Green Initiatives please send them to Jeff Peterson, Executive Director of the FSEA.



 
 
 
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